FACILITIES

Infrastructure

At Soni Rollers Private Limited, we operate two advanced plants with a combined area of 60,000 sq. ft., dedicated to the comprehensive repair, refurbishment, and manufacturing of high-quality rollers and components.

Our expansive facilities are equipped with cutting-edge technology to ensure exceptional precision and efficiency in all our operations.

Our Plant Features

Advanced Equipment

Our plants feature state-of-the-art, CNC lathes, precision grinding machines, computerized dynamic balancing systems, automatic blasting equipment, Welding machines and super polishing machines. Our machine tools, equipped with DRO (Digital Readout), facilitate exact machining and operational efficiency.

High Production Capacity

Our facility manages up to 20,000 kg of polyurethane coating, 25,000 kg of rubber coating, roller fabrication of 200 units per month and 300 hard chrome-plated units per month, ensuring high-volume production with precision and efficiency. This capability ensures we meet large-scale demands without hesitation.

Rigorous Quality Assurance

Our Quality Assurance and Quality Control (QA/QC) department is equipped with an extensive array of calibrated measuring instruments. These tools are integral to monitoring and ensuring that all components refurbished and manufactured meet the highest standards of quality and precision.

Equipments

Grinding Equipment:

Computerized Churchill grinders with a maximum length of up to 9500 mm and diameter 1850 mm
Cylindrical grinders for precision grinding

CNC Lathes:

CNC lathes with 600 mm diameter and 5000 mm length, designed for faster production and precision work
CNC lathes with 1500 mm diameter and 5000 mm length, designed for faster production and precision work

Polyurethane Processing:

Polyurethane machines from Baule, France

Injection moulding machine:

150 tons capacity

Welding Equipment:

MIG welding
ARC welding
TIG welding

Automatic Strip Building:

Equipment for automatic strip building to ensure zero bonding failures

Material Handling:

20-ton EOT cranes (2 units)
10-ton EOT crane
7.5-ton EOT crane

Computerized Balancing:

Computerized dynamic balancing system with 7000 mm length and 1500 mm diameter

Lab and Measuring Equipments:

Computerized rheometer for rubber compound testing
Computerized Mooney viscometer
Din abrasion testing machine
Ageing oven
Muffle furnace
Lab mixing mill
Tensile testing machine
Load deflection machine
Specific gravity checking system
Mitutoyo surface testers
Metal thickness tester
Hardness testers (Shore A)
Hardness testers (Shore D)
Hardness tester (P & J)
UT testing machine
Hard chrome bend testing equipment
Hard chrome thickness gauge
Micrometers upto 1500 mm diameter
Compression set equipment
Fatigue testing machine

Hardchrome Plating Equipment:

20,000 ampere rectifiers for hard chrome plating
Tanks for plating upto 8500 mm in length and 1650 mm in diameter

Other Facilities:

Automatic blasting system

SONI ROLLERS PVT LTD

Facilities